Real progress

March 23rd, 2014 § 0 comments § permalink

Some very dramatic changes took place this week. The first image is what the house looked on Friday, March 14 at the end of the day. The roof over the back is gone and covered with a tarp for the weekend.

 

Friday, the 14th, tarps are up for the weekend.

Friday, the 14th, tarps are up for the weekend.

By the end of the day on Monday, the side walls were up and the main beam put in place. Some of the permanent columns were not in place yet, so the beam was braced with temporary supports.

 

Monday, the 17th the walls go up.

Monday, the 17th, some exterior walls go up.

Main beam in place

Main beam in place

On Tuesday the crew spent most of their time on the interior, primarily installing more support columns. We expected the trusses on Tuesday, but they didn’t come.

Wednesday morning, with snow flurries swirling, Greg and Matt unloaded the trusses.

Greg and Matt unloading the trusses

Greg and Matt unloading the trusses

By Thursday morning all hands were ready to install the trusses. The images below show the progress throughout the day.

Thursday morning at 7:20 am, ready to install the trusses

Thursday morning at 7:20 am, ready to install the trusses

 

All structural trusses are up.

All structural trusses are up by 8:15

 

All structural trusses up by 10:15 am

Structural trusses secured by 10:15 am

Roof and sidewall sheathing going on just before noon.

Roof and sidewall sheathing going on just before noon.

Installing the gable truss at 1:15

Installing the gable truss at 1:15

Ice and water shield on by 4:40 pm. The end of a busy day.

Ice and water shield on by 4:40 pm. The end of a busy day.

Friday morning was going to be a short day—just a bit of work to prepare the interior for next week and get the rest of the roof ready for the remaining ice and water shield. Right before 9 am I went out to see what the crew was up to and I saw that they were taking down the back porch. I shouted “Stop!” because Rick and I had decided to keep at least the porch roof and install new posts and railings to the deck that would connect to the side deck. As I looked closely I saw that they had already sliced the roof of the porch from the house. The plans didn’t show a porch roof, they said. They waited for Rick to show up before proceeding.

The upshot is that the plans were drawn primarily to obtain the permit from the city. Several details that the draftsman either included or omitted were to be decided during construction since they had no bearing on the permit. This was a pretty big miscommunication, especially since up to now, this had been a very successful week.

As the morning wore on I showed Rick a photo of the kind of porch roof that might work and, in my view, would even look better. Rick said it would also be easier to build than the old porch. By lunchtime the new porch roof was framed in as you can see in the photo below.

Friday afternoon, the house is wrapped. Note the new porch roof.

Friday afternoon, the house is wrapped. Note the new porch roof.

Quite a week.

Small discoveries

March 23rd, 2014 § 0 comments § permalink

No big surprises this week, but we did have a couple of discoveries and a great deal of progress. I’ll share the discoveries after talking about the progress. Three major accomplishments occurred this week.

First, the roof over the back of the house was completely removed. A team of Amish did the work. Rick has worked with them before and cannot say enough about their diligence and experience. In the winter they wear knit caps, but when the weather is warm, they wear straw hats. We have not had warm weather. When I invited them to eat their lunch at my dining table because it was so cold outside and in the construction areas, I was surprised when one of them asked to use my microwave. They can use electricity if they don’t own the appliance or tool. They hire a driver to get to job sites and borrow her cell phone to communicate. This week after removing the roof and some walls they began to build the upstairs subfloor. I don’t have pictures that would show the results because Rick laid a temporary floor over the stairway opening, so they had a platform to work from until the subfloor was in. You can see what the stairway looks like in the photos below taken with flash.

Stairway to the second floor blocked to provide a surface to walk on and to somewhat block the cold air. The plastic is to protect the carpet.

Stairway to the second floor blocked to avoid a big open hole that the crew might accidentally fall into. It also blocks the cold air a little bit from the uninsulated new space. The plastic is to protect the carpet.

The Amish team only works outside. Next week they will help with placing the trusses, building the outside walls, and adding the roof. Then I will get some great photos, although they won’t be in the photos at their request.

Another worker this week is a Jehovah’s Witness. I don’t believe they object to being in photos, but I will ask. We are an ecumenical group.

The second major effort this week was to install supports for the major beams that are part of the new structure. All of these supports are embedded in the walls with the exception of two in the basement. The two in the basement required footings 24” by 24” by 12” deep and the holes had to be inspected by the city before the concrete could be poured. The basement floor was poured about 1924 so I’m sure it is stronger than the new footing even though the floor is only 4” thick. Concrete nears its maximum strength in about 28 days, though it continues to strengthen for decades. Blow are images of the footings and a temporary post in the basement.

Measuring the footing depth

Measuring the footing depth

Finishing the footing

Finishing the footing

 

The supports in the walls require a more careful installation because they are threaded in and have to avoid wiring and plumbing. The most delicate job is to install the support for the main beam on the driveway side. Most of the supports can be installed from the inside, but the support for this beam has to be installed from the outside because the inside walls are the tiled walls of the upstairs and downstairs showers.

One of the end supports for the main beam is behind the green house wrap. The support had to be installed from the outside of the house because the interior side was the tiled shower of the upstairs bathroom. The lower portion of the support will be installed in the same way because the tiled shower of the downstairs bath is on the other side. Note the original clapboard underneath the aluminum siding.

One of the end supports for the main beam is behind the green house wrap. The support had to be installed from the outside of the house because the interior side was the tiled shower of the upstairs bathroom. The lower portion of the support will be installed in the same way because the tiled shower of the downstairs bath is on the other side. Note the original clapboard underneath the aluminum siding.

The third major achievement this week was the fitting of the minor beams and the temporary fitting of the main beam. Below are the images of two of the minor beams in place. I will be able to show you the main beam next week after I have access to the second floor.

Beams and supports in the ceiling of the new kitchen.

Beams and supports in the ceiling of the new kitchen.

 

We had two quaint discoveries this week. Greg, the carpenter, found the remains of a checkbook that must have belonged to Clark Hull. Greg found it above the ceiling in Bedroom 3 as he was working on the installation of a beam in the above photo. Unfortunately, the entries are somewhat cryptic and there are no dates for each entry, though the printed date line is 192__.  The first check was for a mattress from Bauer Bros. The mortgage payment was $200. I assume that is one month’s payment and is a lot for 1925.

Hull's checkbook found in the ceiling of the new kitchen. He evidently belonged to the University Club. Once exclusively for UW faculty, the University Club in now open to the public.

Hull’s checkbook found in the ceiling of the new kitchen. He evidently belonged to the University Club. Once exclusively for UW faculty, the University Club in now open to the public.

The second discovery was that squirrels had hidden walnuts in the plumbing vent for the kitchen sink. They evidently used it for many years since the vent was full to the top, about 10 ft. Of course, the squirrels could not retrieve the nuts, so they just accumulated for 80+ years.

 

The roof comes off

March 10th, 2014 § 0 comments § permalink

It is after 5:00 PM on Monday and I failed to post on the weekend or even earlier today as I had hoped.  My excuse is that things are moving along and I had yet to finish emptying the small attic space and the upstairs hallway until Sunday evening. Work on the second floor began this morning. Now, with the exception of an area in the basement that will have to be cleared for the plumber in about a month, every working space is cleared. The two upstairs bedrooms are packed and I’m not sure I’ll be able to find stuff when this is over.

Back in November I had cleared a space in the garage and and opened up a large area  in the basement for construction materials and some workspace. The garage is nearly full and the basement area is rearranged so that footings can be poured for the columns that will support the added weight of the upstairs addition. In addition a beam that should have been there originally will go in. I’ll take pictures tomorrow when they frame and pour the concrete footings and hope that next weekend I will have a post ready to go.

Meanwhile, this past week the shingles were removed from the roof and the back of the house was covered with tarp. The front roof was covered with Grace Ice and Water shield. Monday was a perfect day for the job, but it snowed overnight so Tuesday was a messy day. The roofers needed an extra half-day on Wednesday to finish the Grace. Below is the what the flat roof in the front of the house looked like on Tuesday evening, and the next picture is what it looked like when it was finished. The shingles will go on both front and back after the rear structure is built. The Grace will prevent any leaking until then. Snow/rain is predicted for tomorrow—we’ll see.

                  OLYMPUS DIGITAL CAMERA

OLYMPUS DIGITAL CAMERA

 

On Thursday a skid steer, also known as a bobcat, maneuvered into the back yard to drill a hole so the footing could be poured for the column that supports the roof overhang on the East side of the house. The first photo below shows how narrow the space was for the driver to navigate. The second is the plywood cover over the hole. I wasn’t quick enough with my camera to get the open hole.

OLYMPUS DIGITAL CAMERA

OLYMPUS DIGITAL CAMERA

 

On Wednesday evening Rick, the contractor, posted no parking signs across the street for the working crew to have a place to park and for large delivery trucks to have space to back into my driveway. My house is only one block from the high school and students park in the neighborhood because there is no parking for students on the campus. Also because there is no parking on my side of the street, the signs had to have the tacit approval of my neighbor across the street. This is a goofy requirement.

As you may have guessed this is what we saw on Thursday morning. We didn’t have to call Parking Enforcement to have the car towed. Another student knew who the driver was and ran to the school to get her.

OLYMPUS DIGITAL CAMERA

I’ll finish up with photos of the places where the icicles form. These are really small compared to what happens when we have a lot of snow on the roof. These icicles formed when we had only 2 inches of snow on the tarp.

OLYMPUS DIGITAL CAMERA

OLYMPUS DIGITAL CAMERA

Note the stained siding and the missing corner guards from previous icicle damage.

I hope I caught all the typos, punctuation mistakes, and grammatical errors as I hurried to get this posted. Next week will show some dramatic changes.

 

Surprises!

March 2nd, 2014 § 0 comments § permalink

The work this week was mostly prep for what is to come. We had a few surprises. First, let’s catch up with some preliminaries that took place last fall. The asbestos was removed from the heating pipes in October. Then, any surfaces that were to be removed or broken into had to be tested for lead paint. Only one wall, in Bedroom 2, showed positive for lead. I was surprised since the house was built in 1925. The fellow who did the testing said that it wasn’t unusual because in the ‘20s and ‘30s the rooms were often papered not painted. The wood trim pieces and doors did have lead paint. Now on to last week’s activities.

Monday the heating team removed the radiators from Bedrooms 2 and 3 and from the plastered ceiling in the basement. Then Mike the carpenter removed the wood trim from bedrooms 2 and 3 as you can see in the photo below. After he removed the trim, Mike laid down rosin paper which he then covered with masonite. The floor protection continued from the bedrooms all the way to the front door. We will reuse some of the baseboard trim because it has an unusual profile. It’s in the garage for now.

Radiator on a dolly with an extra set of wheels so it can go up and down stairs

Radiator on a dolly with an extra set of wheels so it can go up and down stairs!

 

Baseboards, door and window trim removed

Baseboards and trim from door and windows removed.

 

Tuesday the electrician disabled outlets in the rooms and replaced the light fixtures with safety lights. Mike finished  removing the trim.

I went to the City Building Department and picked up the permit. Our plans were approved in less that a week, primarily due to the very thorough work of Chris and Brian at Marling Lumber. Rick, Chris, and I had been working on these plans since October.

Wednesday the plaster removal crew came in and covered the bedroom doorways with plastic sheeting. They made a plastic tunnel from the bedrooms to the front door to keep the plaster dust from getting in the rest of the house. Plaster removal gives access to electrical and plumbing lines from the basement and makes it easier for everyone to work.

Plastic covers keep the plaster confined

Plastic covers the doors keep the plaster confined. Plastic even covers the masonite on the floor.

The plastic tunnel.

The plastic tunnel.

 

The plaster removal crew thought they could finish the bedrooms and the basement ceiling in one day. However, they got a big surprise. They found two types of insulation in the bedroom walls. One was a tight thick batting that appeared to contain straw. The other was the fluffy cotton-like stuff that is blown in through holes in the siding. We think it was done when the aluminum siding was installed in the ‘50s or ‘60s. We could see the holes in the sheathing. The straw-like stuffing was nailed into place on the inside of the studs and the cotton-like stuffing had settled and compacted to the bottom of the studs. The crew of four worked nearly 12 hours that day on the bedrooms alone. No one thought the walls had insulation. Surprise!

While they were packing up their gear Wednesday evening, I stepped into the room and turned on the lights to better see the result. But the lights didn’t come on. I checked the bathroom light which is on the same circuit and it didn’t come on either. The breaker had tripped and when I flipped it on, it tripped again. There was a short somewhere.

Thursday morning Rick called the electricians who came right away and found the short. It was in an electrical box that had been under the plaster! It had obviously been ok until the removal crew jostled it enough to make the unprotected leads touch each other or the box and cause a short. A surprise that could have been serious. It’s not clear when that outlet had been plastered over. Not a surprise is the knob and tube wiring. That will be removed next week.

Old electrical box buried beneath the plaster in Bedroom 3

Old electrical box buried beneath the plaster in Bedroom 3

By noon the crew removed the ceiling in the basement. And then I spent two and a half hours on the phone trying to find out why AT&T didn’t show up as scheduled to move the phone/internet line.

Friday, Rick and I reviewed the window order.

Next week will be very busy too. Let’s hope there are no surprises.

Here are a couple of “before and after” shots from approximately the same places.

Baseboards, door and window trim removed

Before plaster is removed

Looking toward the new kitchen space. That wall is coming down.

After plaster is removed.  Looking toward the new kitchen space. That wall is coming down.

Plastered basement ceiling. This space used to be a garage.

Plastered basement ceiling before. This space used to be a garage.

Basement ceiling after.

Basement ceiling after.

Ice Dams and Leaks

February 27th, 2014 § 0 comments § permalink

The photos (click to enlarge) below of the house are from several years ago when I was first thinking about this remodel.  This house originally had only attic space on the second floor. The second floor windows in the back are at the top of the stairs. Sometime in the 1930s two upstairs bedrooms were added in the front of the house and a half-bath (with no windows) added approximately where the windows are in the West Side image. A small attic space exists above the kitchen on the south east corner. The current roof line poses three serious problems.

Collage

First, ice dams form on the west side in the roof valley between the bathroom window and the triple window. Ice dams form under the shingles from the thawing and refreezing of the snow on the roof. The ice under the shingles melts from the heat in the room below forming huge icicles and leaks in the ceiling below. Poor insulation in the roof is the cause. In addition to the ceiling leak, huge icicles form over the triple windows, sometimes thick enough that they freeze down the side of the house and over the windows. They thaw from the heat of the room and water cascades down the interior wall. Not good.

The second problem occurs where the roof area over the landing windows meets the main roof. Look closely at the West Side image and you can see where the flat roof pitches down, creating a place for ice to form causing leaks inside.

In the East Side image you will see a little bump out just before the covered porch. The roof on the bump out is absolutely flat. The kitchen radiator is below the window in that bump out. Heat rises from the radiator, melts the snow, the snow freezes,  the melting ice makes icicles, clogging the gutter. The melting ice has nowhere to go but  into the kitchen.

I would show you pictures of the interior leak areas, but they are embarrassingly ugly. Leaks primarily occur in very snowy winters or when the temperature rises above freezing for many days. I have used a snow rake to scrape the snow off the roof and expose the shingles to sunshine to help reduce the problem, but that is not a good practice because scraping the shingles rapidly wears them out. And often I can’t remove enough snow to be effective and because of the slope on the east side, nearly impossible there.

The solution we are going with is illustrated in the elevations below (click to enlarge).

Evelyn Malkus_20140220_0001

The kitchen will be relocated to the west side taking up the space where Bedrooms 2 and 3 are now. The old kitchen will become a mud room. To replace the loss of two bedrooms a new bedroom will be located above on the east side and a study/bonus room above on the west side. The house will then have four bedrooms. In addition, the closet in the existing east side bedroom will be enlarged. There will be other interior changes that I will discuss soon. But the next post will show the result of removing the plaster and ceiling in Bedrooms 2 and 3 and the ceiling in the basement where there used to be a garage!

Why remodel?

February 27th, 2014 § 0 comments § permalink

Well, the past months have been very busy, not just the holidays and a visit from my new grandson, but many meetings with my contractor, Rick. I will fill you in on what’s been going on below, but first let me tell you why the remodel needs to be done. As I mentioned in the previous post, this house was built and, presumably, designed by its first owner, Clark Hull. I assume he took a basic floor plan and modified it, since I’ve been unable to find another plan like it in the plan books of the 1920s. Consequently, there are some quirks to the design of the nature— “why don’t we have a sheltered firewood pile next to the house with its own door from the living room” and “let’s have eight doorways in the main hall” or “we need a gigantic cistern.”

The house now has two basic problems that need fixing and one cosmetic problem. The more serious basic problem is that the structure/shape of the roof over the back of the house makes the house prone to ice dams and leaks. The second basic problem is that you enter the back of the house right into a small galley kitchen with no place to take off snowy boots. Maybe when the house was built, there was a small space near the door to put wet boots and hang jackets, but now and in the previous version of the kitchen there is a counter where that space might have been. Additionally,  access to the basement is screwy.

Current First Floor

Current First Floor

There are two doors opposite each other that open on to the small landing at the top of the basement stairs. It is impossible to maneuver large items through either door and down the stairs. The doorway on the hallway side is one of eight in the hallway on the first floor. The other basement doorway is from the dining room. Above is the current first floor plan (click on the image for larger view). I say current because I changed it once in about 1994 and it may have been changed by a previous owner. There is a small attic space above the kitchen and Bedrooms 2; there is nothing above Bedroom 3. Two bedrooms on the second floor, across the front of the house, were added in the mid-1930s.

We are now underway. The next post shows where we are headed.

Who is this guy?

September 15th, 2013 § 0 comments § permalink

Clark Leonard Hull came to Madison, Wisconsin in 1914 to pursue a PhD in psychology. I wouldn’t know very much about him if not for the practice of the American Psychological Association and the National Academy of Science to issue biographies of their more esteemed members. After I lived in The Temporary House (TTH) for a while, I became convinced that the housHulle was not built by a contractor or builder. The house had many odd features and so I began to try to figure out who lived in the house and who built it. First I went to the Wisconsin Historical Society basement and looked through the City Directories until I could figure out who first lived in the house. Then I wondered if this person was “famous” in some sense, so I looked him up in Who’s Who. By golly, it turned out Clark Leonard Hull was a fellow of some accomplishment. Hull was born on a log farmhouse in Akron, New York in 1884. His family moved to Michigan where he went to school in a one room school house. He attended high school at Alma Academy and later Alma College during which time he contracted typhoid and then polio. Both illnesses caused him to drop out of school and left him with a permanent need for a leg brace. With his health regained he went to the University of Michigan and graduated with a BA in 1913. After teaching for a year he entered the University of Wisconsin graduate school. Now, I am telling you this story because Hull was a remarkable guy. He came to UW Madison in 1914 and entered the PhD program. He was a teaching assistant his first year and a lecturer his second. By 1918 he had his degree and joined the faculty and by 1922 he had tenure. He began building the house by himself around the time he got tenure, published prolifically, and invented in 1924 a machine to handle the tedious statistical calculations that his experimental studies required. He also designed and built his leg brace. By 1925 the house was finished. In 1929 Hull left Wisconsin for Yale, where he became the Sterling Professor of Psychology. He continued his research until his death in 1952. If you are interested in his academic history, there are plenty of sources on the web.

So far I have been unable to find primary documents about the house, except when it first appeared on the tax roles. After having lived in the house for 28 years, I surmise that Hull started with a basic house design and then made some modifications. Some were clever and some led to structural problems that I now will fix. Next up—the problems.

 

 

Hello world!

September 8th, 2013 § 0 comments § permalink

Welcome to my blog. Please enjoy the adventure as I remodel my house. Along the way, I will also have other stories to tell.